ASTM F1136/F1136M specification covers the basic requirements for water-based zinc/aluminum dispersion inorganic basecoats and optional sealers and topcoats for fasteners. The basecoat can contain chrome (C) or be non-chrome (NC).
These coatings are applied by conventional dip-spin, dip-drain, or spray methods to ferrous parts which can be handled through a cleaning, coating, and baking operation, and which are not adversely affected by baking temperatures up to 330°C [626°F].
ASTM F1136/F1136M Coating process does not induce the possibility of internal hydrogen embrittlement providing that the fasteners have not been cleaned or pre-treated with an acid or phosphate.Alkaline cleaning or vapor degreasing is required along with shot blasting to remove rust or scale. The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
ASTM F1136/F1136M standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of ASTM F1136/F1136M standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
| Grade No. | Topcoat Type | Coating Thickness | Coating Weight | Minimum SST Hours (h) | |||
|---|---|---|---|---|---|---|---|
| Metric Average (mil) | Inch Average (mil) | Metric Average (g/m2) | Inch Average (oz/ft2) | (C) | (NC) | ||
| ASTM F1136/F1136M Grade 1 | None | 4 to 5 | 0.16 to 0.20 | 16 to 20 | 0.052 to 0.066 | 240 | – |
| ASTM F1136/F1136M Grade 2 | None | 5 to 8 | 0.20 to 0.31 | 20 to 28 | 0.066 to 0.092 | 500 | 240 |
| ASTM F1136/F1136M Grade 3 | Clear Sealer | 6 to 12 | 0.24 to 0.47 | 22 to 34 | 0.072 to 0.111 | 1000 | 720 |
| ASTM F1136/F1136M Grade 4 | None | 8 to 15 | 0.31 to 0.59 | 28 to 50 | 0.092 to 0.164 | 1000 | 500 |
| ASTM F1136/F1136M Grade 5 | Lubricated Sealer | 6 to 12 | 0.24 to 0.47 | 22 to 34 | 0.072 to 0.111 | 1000 | 720 |
| ASTM F1136/F1136M Grade 6 | Pigmented Topcoat | 8 to 15 | 0.31 to 0.59 | 23 to 40 | 0.075 to 0.131 | 500 | 500 |